The Autoloader Module provides advanced tray management for DAC, Ametek, REM, and soon Schneider OM lathes within FocalPoints. By associating each job with a specific tray and position, Operators can select jobs by simply scanning the tray and matching the physical lens layout with the on-screen view. Measured data is stored directly in the database, improving efficiency and reducing reliance on paper documentation. Multiple tray layouts are supported simultaneously, allowing flexible handling with full visibility of tray status at all times.
VISUAL PROCESSING BY TRAY
The Tray-Based Processing Module tracks key manufacturing steps such as base curve inspection, lens inspection, and rejects, centralizing essential data for full traceability and control.
MACHINING PROCESS OVERSIGHT
Monitor each step of the autoloading process with clear, real-time visibility
BUILD TRAYS AS NEEDED
Automatically group lenses into trays based on workflow requirements
ORDER MANAGEMENT INTEGRATION
Link tray processing directly to orders for complete traceability
AUTOLOADER w/RUNS
For DAC Lathes, the FP Autoloader Module can either work by defining tray code and its position or by using the barcode scanner installed on the Lathe. In the first configuration, FocalPoints needs to know which tray is going to be loaded on the lathe and its assigned position.
The RUN specifies not only the position each tray has in the Lathe elevator but also the order in which the autoloader should process them. This option gives the Operator the possibility of prioritising some trays over others without the need to physically sort the trays in the elevator. Whatever is the physical placement of the tray, the User can easily decide which tray should be cut first.
AUTOLOADER w/SCANNER
Using a barcode scanner simplifies the tray handling by removing the need to stop the autoloader, prepare the RUN and restart the Autoloader. The operator can load the trays on the autoloader whenever one is available without the need of stopping it. When working with the barcode scanner, the autoloader checks each position sequentially and automatically.
As soon as a tray is found on the rack, the Lathe’s Autoloader scans the tray’s barcode, retrieves the lens data and starts cutting the parts. With this method, the tray priority is linked to the physical position of the tray in the rack. The Barcode scanning process drastically reduces the operator’s intervention, making this solution efficient and error proof.
COMMONLY ASKED QUESTIONS
When should I use the Autoloader Module?
The Autoloader Module is ideal for laboratories looking to reduce manual handling and improve production consistency. It is especially valuable in high-throughput environments or where minimizing operator intervention and errors is critical.
What is the difference between RUN-based and scanner-based workflows?
RUN-based workflows allow operators to define tray priority and processing order digitally, offering full control without changing physical tray positions. Scanner-based workflows enable continuous operation by automatically detecting trays as they are loaded, reducing setup time and operator intervention.
How does the Autoloader improve traceability?
Each tray, position, and lens is digitally tracked within FocalPoints, with all data stored in the database. This removes the need for paper-based processes and ensures full visibility of production status, inspection results, and workflow history.
Which equipment does the Autoloader Module support?
The Autoloader Module is fully integrated with DAC and Ametek lathes, with ongoing development expanding support to additional platforms, including next-generation integrations with REM and Schneider systems. This ensures a scalable and future-proof solution across different lab setups.
Does the Autoloader reduce operator dependency?
Yes. By automating tray recognition, job selection, and processing, the Autoloader significantly reduces the need for manual intervention. Operators no longer need to manage tray sequencing or match jobs manually, lowering the risk of errors while improving overall efficiency and consistency.
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Every lab works differently. Explore how FocalPoints adapts to your processes and manufacturing goals with the right combination of features and modules.
